Name: Precision Layer Winding Machine For Welding Wires
Brand: Hi-Tech Machines

Precision Layer Winding Machine For Welding Wires

Model HTLW-25 (15 kg - 20 kg) for D300 / D270 reels. The Precision Layer Winding Machine is engineered for reliable, high-precision layer winding of premium welding wire products. Designed to optimize production floor balance, this robust machine features manual spool loading, manual wire insertion, and manual spool discharge, combined with advanced automatic winding controls to maximize performance and product consistency.

Standard Features

Product series: HI-TECH precision layer winding machine for welding wires

Maximize production capacity with ultra-fast, consistent spooling cycles

Auto machine stop protection for wire jam or wire break detection

High operational stability for reliable 24/7 industrial production runs

Solid wire winding for 0.8 mm to 2.0 mm standard and high-strength wires

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Equipment Overview

Semi-Automatic Operation Flow

Manual spool loading
Manual wire insertion
Automated precision winding
Manual spool discharge

Compatible Wire Products

Solid welding wire
Aluminum welding wire
Flux-cored wire
Copper wire
Stainless steel
Specialized metal wire products

Equipment Composition

Main machine unit
Tension control cabinet
High-stability pay-off machine
Centralized control system

Technical Specification
Wire Load Weight	15 kg - 20 kg
Wire Reel Specifications	270 mm, 300 mm
Wire Diameter Range	0.8 mm - 1.6 mm (Standard)
Maximum Winding Speed	25 m/s
Spool Standards Support	DIN630, DIN800, DIN1000
Spindle Speed Range	0 - 3,000 /min

Operational Performance Data
Air Source Requirements	0.6 MPa \| Flow Rate: 15 L/min
Power Supply System	3-Phase 380 V, 50 Hz
Physical Machine Size (L x W x H)	5500 x 1800 x 1800 mm
Total Machine Weight	Approx. 3500 kg
Control Architecture	Programmable Logic Controller (PLC)
Drive Systems	Servo Drive / Variable Frequency Drive

Benefits

Maximizes Production Capacity
Improves Product Consistency
Protects Production With Auto Stop Safety
Supports Premium Welding Wire Products

Reduces Maintenance Overhead
Built In India For Global Manufacturing Standards

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